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Messages - robinson1509

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61
Want to buy something? / Fuel door
« on: October 26, 2016, 07:51:55 am »
I am looking for a fuel door. I found them new for 68.00, anyone got a spare they will part with?

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62
VR6 Engine tech / Evap map
« on: October 08, 2016, 06:54:26 pm »
If you got an evap code this might start you in the right direction. In most cases a malfunction in the evap will not cause engine problems but will set a code. I could not find a good reference in the bently or online for the eurovan's evaperative emission system so I thought someone might appreciate this.The purpose of the evaporative system is to stop fuel vapor from escaping in to the atmosphere. The system is comprised of two valves, a charcoal filter, vent pipes, and a pump for leak detection.
The n-80 purge valve is on the firewall to the left side behind the coolant reservoir. It should have a steady 12v when tested from the red/blue wire to ground but if tested on both terminals with a test light you should get a rapid pulse when the n-80 is active. The ground goes to #31 on t68 from the ecu (J220).  With engine off the n-80 is closed. The purge valve has an arrow that indicates the direction of flow and it has a small internal filter on the intake side.The evap cannister has 3 hose connections and is found to the rear in the left front wheel well. Two connections clip, and the third is a rubber friction fit that goes out the back of the cannister. The rollover valve will close if fuel enters the vent through the  top of the filler neck. If you over fill your fuel tank fuel can enter the evap system through this clear vent line causing gurgling, filling problems, and or evap codes. If you look to the left wheel well from the rear you can see a loop in the clear tubing where the fuel overflow can be drained. There is a flow check and on the tank two vents, one near the filler and one near the fuel pump. Off the back of the evap cannister the line tees and goes to the leak detection pump (ldp) and the n-115 vent valve. The n-115 is open when the engine is off. The 12v power is the pin 1 red/blue and the ground is pin 2 switched with a relay (j490) in the center of the dash. The ground is shared with the leak detection pump and it is controlled by the ecu on pin #35 on the t68 so the relay is energized and the  n-115 vent valve is closed when the ldp vaccum solenoid is powered. To access the n-115 you need to drop the fuel tank. To drop the tank simply remove the rubber grommet from arround the filler neck, remove the bolt securing the neck, support the tank, then remove the four 13mm bolts on the tank straps. The pins should have in the range of 25 to 40 ohms resistance I am not sure what the offical numbers are but that is what I expect to see (same with the pin2 pin3 on the ldp and pin1 pin2 on the n80). The ldp is a pump driven with vacuum from the hard 1/4in black vaccum line in the front left engine compartment that tees in to the brake booster vaccum line. The solenoid is energized in pin 3 and the circuit is completed via pin 2 when the ecu opens the path to ground.  Pin 1 on the ldp is a pressure switch. It sends a ground signal to the ecu on the #46 pin of the t68 when the system reaches pressure and opens if there is a leak. The lower pipe on the ldp tees to the vent tubing on the inner frame rail. The ldp test can be activated with the vagcom (01 engine group 71 basic settings). When the ldp is activated the n80 and n115 will be closed. The ldp will tick for a minute or two depending on the fuel level in the tank. If it continues to run or it stops then restarts there is a leak in the system and a leak code will be set as a pending code. After a minute or so if the system maintains pressure the n115 will vent and the n80 purge will eventually open and the vaccum will pull the fule vapor out of the cannister and burn it in the engine. If you get a leak code first try the obvious; clear the codes, check the gas cap, and n80 for leaks then run the evap test with the vag. Behind the left headlight in the battery compartment you can find the four pin T4e/ terminal that connects the wires from the ldp and n115 to the harness that goes through the firewall. I will edit this post to add more details and pics when I get some more time.

63
VR6 Engine tech / Re: O2 sensor
« on: July 15, 2016, 07:43:37 pm »
After connecting the vag com and hours of trouble shooting i found the problem was caused by a slipping serpentine belt.

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64
VR6 Engine tech / Re: PSA: Check your chains!
« on: July 14, 2016, 01:04:54 pm »
Awesome! I am the same way, don't get me wrong i am extremely frugal, but when it comes to my ev money isnt usally a concideration.



65
VR6 Engine tech / Re: PSA: Check your chains!
« on: July 12, 2016, 09:58:02 pm »
Well assuming your block is good, and if you could overhaul it yourself parts and machine work new chains valves etc...  would probably be around 3 to 4k. Not including labor for the week you would spend hunched over the engine and laying on your back covered in grease. It would be money in your pocket but... If you dont have the time or motivation there are a lot of nice ev's out there for 8 to 12k you just have to look. I know from experience the valves can destroy the pistons and the head when the chains fail but I would want to see before I gave up on an engine. It would not make much sense to pay near book value price for repairs on any vehicle, however the mechanic doing an overhaul on a vr6 eurovan is certainly earning his money.
If you decided to do it yourself you woluld be hard pressed to find another engine overhaul that is more challenging or more rewarding.

66
VR6 Engine tech / Re: OBD Error Codes - Whatcha Got, Whatcha Know?
« on: July 09, 2016, 09:14:01 am »
Feedback from a malfunctioning sensor can create improper fuel ratios in the short term fuel and timing adjustments done in the ecu and cause the engine to run ruogh in closed loop. Disconnecting the maf sensor forces the ecu to enter open loop and run using map parameters.  If the engine runs smoother in open loop with the maf disconnected you know the problem is in the fuel and timing regulation. If you log your vag reading when your engine is running well you will have a good baseline for future comparrison. Do not forget to label your files.

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67
VR6 Engine tech / Re: Exhaust front pipe/down pipe
« on: July 09, 2016, 08:52:57 am »
You can cut out the old flexable coupler and weld in a new one and have a repair as good or better than oem for much less money.

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68
Winnebago "Full Campers" / Re: 97 EVC Headlights always on?
« on: July 05, 2016, 10:00:31 pm »
It must be different wiring on the 97 I tried it on my 99, 2000, and 2002. The j89 is the drl change over relay (#94) that powers the j59 load reduction relay. I dont see any documentation on drl pre 98 it may not have the #94 relay. Does the emergency brake light on the instrument panel illuminate?

69
General Discussion / Re: T6 in USA?
« on: July 03, 2016, 07:10:22 pm »
I think vw will stay away from the us van market for a while after the routan debacle.  The rebranded van sales started strong, average of about 1500 units/month then fell to a couple hundred or less. With the vw branding the sales still out performed the chrysler it was spawned from. Ironically the vw California will never be imported to the us. With the terrif and tax the price tag would be around $70,000. The additional tax rate on trucks and vans imported from Germany  is to give the us manufacturers an edge by eliminating the competition so they can sell their inferior products at inflated prices. Don't get me wrong I think terrifs make sense,  to balance the market, not to manipulate it. Even with free trade agreements companies will choose countries with lower wages for point of sale manufacturing to sidestep taxes and terrifs. That is why Detroit is dead and Mexico has become the automotive manufacturing mecca of the world.

70
Winnebago "Full Campers" / Re: 97 EVC Headlights always on?
« on: July 03, 2016, 06:30:33 pm »
Just put your emergency brake on, the drl will turn off.
I am sure they can be coded off with a vagcom but I do not know the shop code.

71
VR6 Engine tech / Re: Engine Operating Temperature?
« on: June 30, 2016, 10:50:04 pm »
I will look. Usally the stat would be paired within a few degrees to the radiator fan switch but I would not bother with the thermostat unless you are ready to replace the housing because the plastic gets old and it is breaks easily ("crack pipe"). 250deg is pretty high can you hear your radiator fan running? Is it consistantly that  high?

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72
You are running lean, first check for vacuum leaks, loose or broken intake any thing that will feed the engine unmetered air. If it is a leak it should not be hard to find. If you have a vagcom go to group 000 then click basic settings and look at block 2 if the number is less than 30 you have a leak.
If you do not find a leak check air filter then your maf and b1s1 o2 sensor output since the feedback from those sensors primarily determine adjustments to the fuel air ratios. The adjustmens in the short term fuel regulation do not usally effect cold start.  Beyond that could be clogged injectors, or fuel filter. The fuel rail pressure test will tell you if adequate fuel is being delivered to the injectors.

73
VR6 Engine tech / P0300 random misfire all cylinders
« on: June 26, 2016, 06:33:24 pm »
I just got around to resolving my misfire code. The engine was running as smooth as glass but my cel came on during the winter. I ran a scan and found p0300, and p03xx for all cylinders. After running the vag scan and staring at the blocks looking for the slightest clue to get me going in the right direction I decided to go for the kill and put my spare coil in. A bad coil will usally fail in pair 1-6  3-4  2-5 on the secondary windings but I had to change it to get things rolling. When I got no result with the coil I went to the plugs and wires. I curse the german engineers every time I think about the plugs on the vr. Still misfiring so I get desperate and throw in a maf and a cps. I do a fuel filter and test the fuel pressure, and I pressure test all vac lines. As I eliminate the most likely possibilities my ideas start getting more improbable. I checked my logged scans to find the exact date the cel came on and I noticed it was shortly after I replaced my serpentine belt and tensioner. (I washed my van when it was below zero and water got on the alternator froze it up and popped the belt.) I dropped the pan took off the belt and checked group 110 on the vag and no misfires. Tring to understand what was going on I put the belt back on to do another scan and notice the belt clears the tensioner by a hair. It seems the tensioner was at its limit and allowed belt slippage. I did check the voltage on the vag and with a meter on the alternator and at the battery but the problem occured at high rpm under load.So i replaced the belt with a slightly shorter one and the misfire codes were resolved. This is one of those things you occasionally read about in forums and in the back of your mind you think that does not happen, but when you eliminate the obvious and have tried everything what seems to be improbable becomes less impossible.

74
VR6 Engine tech / Re: HELP! Stuck in Provo
« on: June 19, 2016, 06:43:32 pm »
In an older post Cole said oil screen stuck in cam adjusters will cause cps code.

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75
VR6 Engine tech / Re: HELP! Stuck in Provo
« on: June 19, 2016, 06:25:37 pm »
18k on the chains they are not even broken in yet.

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